Rebuild and Reverse Engineering
The Vintage
Acoustic Research
AR48s (1981) Speaker System

 
By Pete B. August 2006


Introduction
===================================================
I was recently given a pair of AR48s speakers from a friend who was moving and needed to get them out as soon as possible.  I do not have a strong interest in these speakers and was not too familiar with them.  I found on closer examination that they are a 3-way system with a 10" acoustic suspension woofer, 4" paper cone midrange, and a 1" fabric dome tweeter.  I see this as the evolution of the AR-2ax, and AR-5 designs which are also 10" 3-way systems.  The 1" tweeter reaches lower into the midrange permitting a lower and better crossover point of 2500 Hz.   The 4" cone mid offers much more bandwidth than the 1.5" dome of the AR-5, and  the 10" woofer offers similar performance to the 10" drivers previously used.

These speakers have some challenging problems.  One of the tweeters has an open voice coil, and both midranges have disintegrated rubber surrounds.  The woofers have been refoamed however one has a voice coil scrape problem.

These are vinyl cabinet speakers with inexpensive, plastic input posts, and no level controls.   Before opening them I thought that they were nothing like the older AR speakers.  However, internally I did find a complex crossover network with all air core inductors, and NPE capacitors.  There are no resistors which seems to follow from the fact that many people listened to most AR's with the mid and tweeter controlls all the way up. The majority of well balanced speakers today use roughly 3 to 6 dB of padding on the tweeter.  If AR deliberately made the tweeter less efficient then it would run hotter and likely burn out.  The tweeter has a 10 oz magnet and looks typical of most 1" fabric domes, I think it was just voiced to be bright.  Mids also usually have some padding, these also have good sized magnets but the efficiency also depends on the amount of overhang and cone mass.

The 10" woofer reminds me of a cheap stamped frame CTS driver that might go for $15 to $20 bucks in a catalog.   Looks like a 16 oz magnet, good sized spider but not huge, and a slightly raised back plate.  The woofer parameters are logically chosen to provide decent  acoustic suspension performance.  The Large Advent 10" woofer on a 12" frame which has a huge spider, and thicker magnet for more mcchanical Xmax is far superior.  Here's a picture with the AR 10" woofer on the left and the Advent 10/12" on the right.  The newer Advent Legacy 10" woofer is shown below, note the much higher bump in the backplate.

woofers
 
 AR 10" Woofer (left), Advent 10/12" Woofer (right)

legacy                    modern 10

Figure 1.  Advent 10" Legacy above (left), Modern Low Cost 10" High Excursion Subwoofer (right)


I wasn't sure what to do with these at first, then thought I might just use the enclosures to show what can be done with modern drivers as compared to the older designs.  I'll probably restore them to also have working examples of the AR48s.  It will be some time before I get around to finishing these as they're not a high priority at this time.

 


Crossover Design
===================================================
The crossover uses a combined series parallel topology as a cost savings in order to eliminate one inductor.  The tweeter section is a standard 2nd order parallel network.  The woofer network can be seen below as a standard 2nd order network comprised of L3 and C4, however the midrange and its network shunt across L3.  This makes L3 less effective since the midrange system will shunt some energy to the woofer making it's lowpass crossover first order over part of the transition band.   L3 also partly acts to shunt low frequency energy away from the midrange system, in place of the inductor that normally shunts the first order high pass network comprised of C3 feeding the midrange.  L2 and C2 form a second order low pass network to the midrange.  I would have preferred a full parallel crossover network which provides better slopes and more flexibility at the cost of one inductor.  Also note that the woofer is in phase with the input, and the midrange and tweeter are both out of phase with the input.  The midrange is electrically out of phase with the woofer, and this was perhaps required for this particular series connected network.  The midrange and tweeter are in phase relative to each other and the 2nd order electrical networks combined with the driver acoustical responses likely provide an approximate 4th order overall response which are normally wired in phase.  This is just an overview of what is going on, measurements would be required, after refoaming the midranges, to determine the electro-acoustical responses of the drivers and system.

Crossover Schematic

AR48sXO
 
Figure 2.  AR 48s Crossover Schematic


Bill of Materials For One System
U NUMBER DESCRIPTION MANUFACTURER NUMBER
C1 6 uF
C2 12 uF
C3 120 uF
C4 120 uF
L1 .45 mH .31 ohm AR #18
L2 .88 mH .35 ohm AR #4
L3 2.3 mH .67 ohm AR #11
M1 AR 4" Midrange AR #200041-0
T1 AR 1" Tweeter AR #200024-1
W1 AR 10" Woofer AR #200040-0




The AR48s Drivers
===================================================

AR48s Tweeters
The failed tweeter with the open voice coil was already disassembled and it looks like a common one inch fabric dome tweeter.  There is a white felt pad covering the center pole, and the center pole piece is part way drilled to provide a small chamber.  Interestingly, there are three of what I call "v cuts" or notches in the top plate which AR also used in most of the .75" tweeters, as in the AR-11and AR-3a for example.  I've never seen notches like these in any other tweeter.  This tweeter is very similar to the old reliable Peerless KO-10-DT.

I measured the VC diameter with a caliper and then compared it to a 1" dome replacement unit for a Vifa tweeter and found them to be identical.  I found that this replacement dome assemble fit right into the AR tweeter.  The replacement dome was an aluminum type but there was a fabric type of identical dimensions that could be ordered.  The dome assembly should be shimmed to center the voice coil in the magnetic gap.  Longer face plate mounting screws were needed.

The measured parameters are given below, the pole chamber should be filled in order to raise Fs as close as possible to the original AR tweeter.  Damping behind the dome can be adjusted to match Qts.  Some series resistance should be added to match the impedance as close as possible to the original, and padding should be used to match the sensitivities of the two tweeters.  Here's a picture of the two tweeters, note that the stainless steel face plate screws have not yet been cut to the correct length:


tweeters
   
Figure 3.   Stock original AR Tweeter (left), Failed Unit Repaired With Vifa Dome (right)





AR48s Driver Measurements
   

AR48s Woofer PLB #1  Measured Parameters
DESCRIPTION VALUE UNITS
Date of measure 8/23/06
Unit Sample PLB #1
Driver Part Number 200040-0
Driver Date Code 561-8136
Effective cone diameter 21 cm measured
Delta M 15.75 grams
Fshift -14 Hz
Fs 22.1 Hz
Vas 198 liters
Re 6.46 Ohms
Qe .66
Qm 2.65
Mms 43.7 grams
no .31
SPLref 87.0 dB/W
Bl 7.72
Qts .53
Cms 1.18

 
AR48s Woofer PLB #2  Measured Parameters
DESCRIPTION VALUE UNITS
Date of measure 8/23/06
Unit Sample PLB #2
Driver Part Number 200040-0
Driver Date Code 561-8136
Effective cone diameter 21 cm measured
Delta M 15.75 grams
Fshift -16 Hz
Fs 21.8 Hz
Vas 235 liters
Re 6.41 Ohms
Qe .57
Qm 2.43
Mms 37.9 grams
no .41
SPLref 88.2 dB/W
Bl 7.65
Qts .46
Cms 1.41

 
AR48s Tweeter PLB #2  Measured Parameters
DESCRIPTION VALUE UNITS
Date of measure 8/21/06
Unit Sample PLB #2
Driver Part Number 200024-1
Driver Date Code 561-8136
Effective cone diameter 1 inch dome
Delta M n/a grams
Fshift Hz
Fs 1308 Hz
Vas liters
Re 6.41  -  11.7 @ 1260 Hz Ohms
Qe 2.04
Qm 1.70
Mms grams
no
SPLref dB/W
Bl
Qts .93
Cms

 
AR48s Tweeter PLB #1  Measured Parameters
Note that this tweeter was repaired with a Vifa Dome assembly and has not been optimized.
DESCRIPTION VALUE UNITS
Date of measure 8/21/06
Unit Sample PLB #1
Driver Part Number 200024-1
Driver Date Code 561-8136
Effective cone diameter 1 inch dome
Delta M n/a grams
Fshift Hz
Fs 934 Hz
Vas liters
Re 4.7  -  11.4 Z @ 934 Hz Ohms
Qe 1.59
Qm 2.13
Mms grams
no
SPLref dB/W
Bl
Qts .91
Cms




Midranges cannot be measured until they're refoamed  
   

 
Manufacturer's Description
===================================================
System Type-Bookshelf or floor-standing acoustic suspension 3-way system with drive units in a vertical array.
Drive Units:
250mm (10") acoustic suspension woofer
100mm (4") acoustic suspension midrange with a mechanically-inert diaphragm of GPS (unit in its own subcavity)
25mm (1") liquid-cooled dome highrange driver.
Voltage Sensitivity-2.83 volts produces 88dB SPL at 1 meter on axis.
Efficiency-1 watt produces 87 dB SPL at 1 meter on axis.
Power Requirement-15 watts per channel minimum.
Power Handling Ability-May be used with amplifiers capable of delivering up to 100 watts continuous power per channel, being driven into clipping no more than 10% of the time on normal speech and music source material in non-commercial applications.
System Frequency Response- -3 dB (half power) points at 45 Hz and at 24000 Hz.
System Low Frequency Performance- -3 dB at 45Hz with an effective Q at resonance of 1.15.
Impedance-6 ohms nominal (4.8 ohms minimum).
Crossover Network-Woofer and midrange use a series network which is combined with a second-order parallel network on the upper end of the midrange. High range has a second order parallel network for a 12 dB/octave slope. Network uses air core chokes wound with low-loss copper conductor and high-grade bipolar electrolytic capacitors.
Crossover Frequencies-400 Hz and 2500 Hz.
Cabinet Internal Volume-37.5 liters (1.32 cu. ft.).
Cabinet Dimensions-635 x 354 x 275 mm deep (25 x 13-15/16 x 10-13/16" deep)
Cabinet Finish-Walnut grain vinyl veneer.
Weight-Packed in carton: 19.5 kg (43 lbs); Unpacked: 17.2 kg (38 lbs).

   
   





           © 2006  Peter Basel  All Rights Reserved